Roller & Cylinder Reclamation
MG Cylinder Coating for Paper Industries
ADVANCED SURFACE ENGINEERING

Roller & Cylinder Reclamation

Complete dimensional restoration of worn rollers, cylinders, and bearing journals using thermal spray build-up and hard coating. From cement plant RP rollers to paper mill MG cylinders - we return heavy rotating components to OEM specification without the cost and lead time of replacement.

8 Documented Field Jobs On-Site & Workshop Capability Component Life Extension Quality Assured execution

Overview

Heavy rollers and cylinders are among the most expensive components in a plant - and among the slowest to replace. ATSPL reclaims them instead: worn surfaces are prepared, built back up by thermal spray, hard-coated against the wear mode that caused the damage, and precision-finished to drawing dimensions. The result is a component returned to service at a fraction of replacement cost, often with a harder, longer-lasting surface than the original.

Key Specifications & Features

Dimensional restoration to OEM specification
Bearing journal & seat repair without welding heat
Wear-resistant carbide top coats available
No distortion - cold process protects the base metal
Precision grinding & finishing to drawing tolerance
Major cost and lead-time saving vs replacement

Typical Applications

Cement Plant RP Rollers
Roller Press Bearing Journals
MG & Dryer Cylinders (Paper)
Rewinder & Winder Rolls
Conveyor Drums & Pulleys
Kiln Support Rollers

Common Coating Materials

Tungsten Carbide (WC-Co) Top Coats
Chrome Carbide (Cr3C2-NiCr)
Stainless Steel Build-Up Coatings
Nickel-Based Alloy Coatings
Molybdenum Bond & Wear Coats
Ceramic Sealing Systems
Frequently Asked Questions

Roller & Cylinder Reclamation — Common Questions

Answers to common questions about our roller and cylinder reclamation services.

What is roller and cylinder reclamation?
Reclamation restores worn or undersized industrial rollers and cylinders to their original dimensions and surface properties using thermal spray coatings, instead of replacing them.
Which rollers and cylinders can be reclaimed?
Cement RP rollers, roller-press bearing journals, MG cylinders, paper mill rolls, and many other industrial rolls can be reclaimed.
How does reclamation save cost compared to replacement?
Reclamation typically costs a fraction of a new component and drastically cuts lead time, avoiding long procurement delays for large or imported rolls.
What coatings are used for roller reclamation?
Depending on the duty, we apply tungsten carbide, ceramic, or metallic thermal spray coatings, followed by grinding to the required finish and tolerance.
Do you reclaim cement RP rollers and MG cylinders?
Yes. ATSPL specializes in reclaiming cement RP rollers, roller-press journals, and MG cylinders for clients across India.